Custom Powder Coating of Large Formed Aluminum HVAC Building Components.

Custom Powder Coating of Large Formed Aluminum HVAC

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Custom Powder Coating of Large Scale Components.

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HVAC Custom Powder Coating

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Powder coating has long been known for its ability to make coated parts impervious to the elements while offering aesthetically pleasing otions. At Ace Anodizing we understand that the durability of the coating is only as good as the application method. That’s why this fabricator came to us with this large scale powder coating project. The components, which were fabricated from aluminum, were to spend their service life on a visible building interior as part of the environmental controls system.

The customer had specific requirements for the coating, such as the application of a chromate corrosion pre-treatment and a fluro-polymer custom color, all of which were necessary to guarantee the coatings performance and meet the design requirments. They also had specific requirements for packaging to protect the parts through shipping and rigging to the job site installation. Our ability to powder coat and oven cure large parts allowed us to powder coat each of the forty 120″ x 34″, formed aluminum sections and related components in five days.

For more information on this project, or to learn how Ace Anodizing can service your powder coating needs, see the table below or contact us directly.

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Highlights of this Custom Powder Coating Project

Product Description This large diameter environmental control system, including duct work, elbows, connectors and brackets are components for a commercial building HVAC system.
Custom Powder Coating Capabilities Applied/Processes Primary:
Powder Coating
Thermal Curing
Secondary:
Prime
  • Apply¬†chromate conversion pre-treatment
Thermal Curing
Packaging
  • Custom Packaging w/ Protective Barriers on Wooden Skids and Crating
Overall Part Dimensions 10' Long by 32" diameter duct sections
4' Long by 32" diameter connectors and elbows
Material Coated Aluminum
Finish Architectural Fluro-Polymer Custom Color
Resistances Must Withstand changing environmentsal conditions
  • Heating
  • Cooling
  • Humidity
  • Mild Corrosives
Features Due to Our Large Part Capabilities (up to 24' long), our client was able to fabricate unit in large sections prior to chomate conversion pretreatment and final coating. Quick turns allowed them to meet project deadlines.
  • Improved Clients' Efficiency
  • Improves Clients' Lead Time
Industry for Use Architectural
Industrial/ Commercial

Construction

In process testing/inspection performed Visual Inspection
Adhesion Testing
Volume 400 feet of duct work
80 large connectors, elbows and multiple brackets/ hangers
Delivery/Turnaround Time 5 Days
Delivery Location Indiana
Standards Met ISO 9001:2008 Certified
AAMA 2603, 2604, 2605
Customer Supplied Print and Coating Specifications
Product Name Architectural Duct Work
HVAC
Column Covers

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